Complex Milling option on wear plate 1.2436 with Face-Milling Cutter hi.apQ, Arbor Milling Cutter Quatron hi.feed, Solid Carbide Milling Cutter  KOMET  JEL®  F.line and Quatron Chamfer Milling Cutter

Challenge

Surface milling, roughing, finishing and deburring

Part:
Wear plate
Dimensions 120×30×435

Material:
1.2436 (X210CrW12)

Machine:
Hedelius C80
Tool adaptor SK 40

KOMET-Solution

1. Milling:
hi.apQ Ø 80 mm, Z10
F51 12270, Q36 24000.0284
Vc= 160 m/min, n= 640 1/min, fz= 0,35 mm,
vf= 2000 mm/min, ap= 0,2 mm

2. Roughing:
Quatron hi.feed Ø 52 mm, Z6
F51 01250, W83 32010.088425
Vc= 145 m/min, n= 900 1/min, fz= 1,5 mm,
vf= 8000 mm/min, ap= 1 mm

3. Finishing:
KOMET  JEL®  F.line  SC-miller HPC Ø 20 mm, Z4
70906104042000
Vc=120 m/min, n= 1900 1/min, fz= 0,15 mm,
vf= 1140 mm/min, Oversize for finishing 0,3 mm

4. Chamfering / deburring:
Quatron Chamfer Ø 25 mm, Z3
F53 30260, W83 32010.088425
Vc= 250 m/min, n= 3180 1/min fz= 0,3 mm,
vf= 2860, chamfer= 1 mm

Customer's Benefit

Reliable production of plates with the new  KOMET®   Milling cutter programme
 
Previous machining:
20 min for each workpiece, Tool life: 2-3 plates

Solution:
Faster and reliable machining Just 6 min / workpiece

  • 9 workpieces trouble-free
  • Machined without tool- or insert replacement! Tool life end not yet reached.
  • Convinced customer